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Where Are Rogue Kettlebells Made
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Where Are Rogue Kettlebells Made

Already it had been dealing with low inventory levels across its home gym lineup because the virus had temporarily shuttered factories in China. Since then, the 55-person company has largely been reorganized to turn away from professional gym gear and focus only on home exercise products.

author
James Lee
• Saturday, 17 October, 2020
• 8 min read
rogue kettlebell cerakote fitness kettlebells
(Source: www.roguefitness.com)

But kettle bells are part of a complicated and fragile supply chain, one that's a microcosm of a global economy currently in crisis. Rogue, which did not respond to an interview request for this story, captioned the post to its two million followers with: “We know we are behind, and we are working around the clock to clear the backlog.”

Most of the kettle bells that you could have ordered before March 13 were; it's probably not surprising that, in 2020, there are few American foundries eagerly pumping out large bulbs of iron. But Rogue, in a moment of massive demand and with a supply chain in chaos, has turned to Rhode Island's Cumberland Foundry, a company with roughly 40 employees.

Those Instagram pictures it posted were from Cumberland, a tacit acknowledgment that, at least temporarily, the system has shifted: Rogue needs professionally crafted kettle bells wherever it can get them, even if it has to pay higher, American-sized wholesale prices than what they and other companies (including Rep Fitness) are getting overseas. Cumberland isn’t automated, and its president, Tom Lucchetti, estimates that it takes a full day to produce 40 to 50 kettle bells (with Rogue handling last steps, like painting the bells).

Back then, the owner of a Rhode Island gym was ordering products from exercise gear conglomerates, which have their kettlebellsmade overseas. The gym had issues with the durability of those kettle bells —their two-piece designs had a steel handle that would often come loose, which is disconcerting when you’re holding 40 pounds of iron over your head.

A one-piece cast-iron kettle bell design emerged as the clear alternative model, and the gym owner enlisted nearby Cumberland to make it. The gym owner prototyped his kettle bells, then gave Cumberland the tooling—which would have cost $50,000 to $100,000 to create—so it could manufacturer his final cast-iron product.

rogue kettlebell cerakote fitness kettlebells
(Source: www.roguefitness.com)

“These huge companies are turning to a little mom and pop-type shop like us to get this product made because there’s no one else left in the U.S. who can do it,” Lucchetti says. In Georgia, George Boyd Jr. is the vice president of Golden's’ Foundry and Machine Company, one of the largest foundries left in the U.S. Golden's’ makes long-haul truck parts, in addition to commercial items like cast-iron grills, which Boyd says are “selling like hot cakes” right now.

Golden's’ dabbled with limited runs of dumbbells once upon a time, but stayed out of the kettle bell business out of respect to their foundry friends up north. Golden's’ dumbbell experiment didn’t last, and Boyd is hesitant to take on fitness equipment-related projects without a commitment from the companies involved that they wouldn’t bolt back to China when the pandemic subsides.

“A lot of large American buyers say they care about everything, but at the end of the day, all they want to know is piece price,” Boyd says. “They certainly do have great foundries in China, but the reality is, the bulk of their production is not done by people who are paid living wages, and the work isn’t always done in environmentally friendly ways.”

“A lot of large American buyers say they care about everything, but at the end of the day, all they want to know is piece price.” Boyd hopes the sold-out kettle bell saga will open consumer’s eyes about the dismal state of manufacturing, amongst many other industries, in the U.S. and around the world.

“With these massive disruptions, I hope more people are thinking about, well, do we really want to have a logistical supply chain that stretches over half the globe ?” he says. UPDATE: This piece originally misstated the number of kettle bells that Cumberland Foundry can produce in a single day.

kettlebell rogue cerakote kettlebells fitness
(Source: www.roguefitness.com)

From Zoom raves to Instagram orgies, coronavirus isolation has meant a boom time for sex via screen. RogueKettlebells begin as first run iron ore, not scrap, and are formed into a strong, balanced, single-piece casting with a flat wobble-free base.

A clean, void-free surface and durable powder-coat finish give RogueKettlebells an unmatched feel. Premium Material: We started with the highest quality first run iron ore available, not scrap.

Void free surface: We use a proprietary casting process so each bell can reach the highest quality and have the cleanest finish possible. The 40LB Rogue Kettle bell has been officially approved for use with the United States Army’s Combat Fitness Test, a 6-event readiness assessment that’s replacing the previous 3-event Army Physical Fitness Test in 2020.

The grueling new Act is neutral across all genders and age groups, and includes a strength dead lift, standing power throw, hand-release push-ups, sprint/drag/carry, leg tuck, and a 2-mile run. Deposed weight indications are marked on one side (in both LB and KG), with Rogue branding on the other.

MaterialDuctile Insignificantly more durable than traditional gray iron with a higher tensile strength and yield strength + greater corrosion resistance. FinishE-CoatKnown for its excellent adhesion, even coverage and toughness, our E-coat finish is applied in a thin durable layer that allows the texture of the casting to be felt while still being easy to clean. Gloss~22 GU RatingThese KB's have a higher gloss appearance (approx 22 gloss units, or “semi gloss”) than our powder coat KB's [0.5 to 1.5 GU, or “low gloss”). As noted above, Cadillac’s use of single-piece ductile cast iron creates a kettle bell that is stronger and tougher than standard gray cast iron. The electrically-applied E-coat finish—noted for its superior adhesion and corrosion resistance—also goes on thinner than a traditional powder coat allowing for a lustrous finish without losing the underlying texture of the casting.

rogue kettlebell cerakote kettlebells fitness
(Source: www.roguefitness.com)

A flat, machined base allows for steady storage with no wobble, and the handle diameter varies from 1.2” to 1.5”, depending on the weight. We’re proud to have developed this line with the team at Cadillac Casting, a privately owned Midwest foundry with nearly 100 years of history in metal casting, and an unmatched reputation for quality.

Fast Rogue Shipping Your kettle bell(s) will be packaged safely and efficiently, and you’ll be able to follow the progress of your order from our factory floor to your door using the online Rogue Shipping Tracker. Made In USA Cast by Cadillac Casting, Inc. (Cadillac, MI) Ductile Cast Iron Construction Available Weight Increments: 9 LB to 88 LB Bell Dimensions: Vary By Weight Finish: Black E-Coat, Semi-Gloss Handle Diameter: 1.2” (9LB-18LB), 1.4” (26LB), 1.5” (35LB-88LB) Flat Base for easier storage, no wobble Deposed Weight Indications and Rogue branding Approved for US Army Combat Fitness Test (40LB KB)

1 Made in the USA — Cast in Cadillac The town of Cadillac, Michigan has a long and storied manufacturing history, and Cadillac Casting, Inc., has been a big part of it, designing and producing a wide variety of complex and safety-critical components for the automotive industry and other industrial clients since the 1920s. This reputable, privately owned foundry employs 400 highly skilled workers, and they were more than equipped to produce the tooling for our kettle bells in-house.

Ductile iron is regularly used to make automotive components, wheels, gear boxes, and machine frames, and its superior tensile strength, yield strength, and corrosion resistance makes it an ideal option for a long-lasting, extremely robust kettle bell. 3 E-Coat Finish This electrically-applied paint coating was also initially developed for the automotive industry, due to its excellent adhesion, even coverage, and corrosion resistance.

As a wet application, our gloss E-coat goes on thinner than powder coating, resulting in a smooth feel that retains more of the natural grit of the casting. While E-Coat Kettle bells will hold chalk, they are easier to clean than traditional powder coat KB's.

rubber rogue coated kettlebell kettlebells equipment fitness canada
(Source: www.roguefitness.com)

The black shine/gloss of the finish is complemented in the design by deposed lettering/numbering for the weight indications (both LB and KG) on one side of the bell, and Rogue branding on the other. 5 Wide Selection Whether you’re purchasing a single set of KB's for your garage gym or outfitting a large facility, this first series of Rogue E-Coat Kettle bells is available in a wide range of weight increments to suit any goal—from lightweight beginner bells (starting at 9LB / 4KG) up to 88 LBS / 40 KG.

6 Approved for Act The 40LB Rogue Kettle bell has been officially approved for use with the United States Army’s Combat Fitness Test, a 6-event readiness assessment that replaced the previous 3-event Army Physical Fitness Test in 2020. The grueling new Act is neutral across all genders and age groups, and includes a strength dead lift, standing power throw, hand-release push-ups, sprint/drag/carry, leg tuck, and a 2-mile run.

Rated 4 out of 5 by asdflkjadsf from E coat a bit slippery, otherwise greatness Rogue kettle bell is a great price for the quality and perfectly cast. Rated 5 out of 5 by Michael_23832 from Excellent product purchased this close to a couple of months ago.

Rated 5 out of 5 by Tomcat from Top over the topper comfortable to handle, even without chalk and that's not a feature easily found in kettle bells. I've always used the powder coat rogue kettle bell, which is still good, but this version feels much better. Date published: 2020-12-22

Rated 5 out of 5 by Dr Carlos from icredablenext step in training. Rated 5 out of 5 by Jorge D from Works as designedGreat casting and the E-coating is great with chalk. Date published: 2020-12-22

kettlebell coat rogue 35lb usa lbs crossfit ship same brand
(Source: www.ebay.com)

Rated 5 out of 5 by Kettle from Nice kettlebellHad the 35 lb about a month now. From dumbbells to rowing machines, there is a seemingly endless list of options for building strength from a home gym.

This old-school method of building muscle and burning fat consists of a ball with a large handle for gripping with one or two hands and a flat base. Kettle bell exercises provide a full-body workout that builds muscle while burning calories.

Ahead, learn about the three types of kettle bells and what features you should take into account when determining which one to purchase. They also feature wider handles that allow for a two-handed grip when needed, making them more diverse than a competition kettle bell.

This means you won’t be able to perform two-handed exercises, such as halos, goblet squats, and two-handed swings. An adjustable kettle bell allows you to change its weight to suit your ability level and the type of exercise you’re doing.

This type of kettle bell is an excellent option for those with limited space in their home gym or multiple users with different strength levels. Kettle bells cast from a single piece usually have a more accurate weight and size and a more consistent balance.

cerakote rogue kettlebell
(Source: www.roguefitness.com)

Powder and rubber coatings offer durability by adding a protective layer that prevents rust from forming on the kettle bell. Rubber coatings also prevent the kettle bell from scratching smooth surfaces in your home, such as hardwood floors.

When you become more experienced, it may make sense to purchase a second kettle bell to complete more advanced workouts involving both sides at the same time. The kettle bells below feature one-piece designs with coatings that promote a good grip while protecting the metal from rust.

They are forged from one piece of iron instead of scrap metal, giving them accurate weight and a balanced feel. A broad base allows users to set these kettle bells down easily without them rocking or rolling over.

With its quality construction and affordable price, this kettle bell is an excellent choice for those setting up their home gym on a budget. This model features solid cast-iron construction with no gaps in the handle or body, which provides proper balance.

A black-painted exterior prevents rust and corrosion from forming on the iron, while a textured surface allows for a better grip. Kettle bell Kings polishes its weights after forging, eliminating any seams or rough edges that might cause discomfort.

rogue kettlebells gym gear workout degrees sunny pool ready holiday
(Source: homegymstrong.com)

They also use their own unique powder-coating formula to create an exceptionally smooth finish for optimal grip. With that in mind, this adjustable kettle bell from Titan Fitness is a suitable choice for beginners.

It offers unparalleled versatility with nine cast-iron plates that individuals can add or remove to adjust the weight between 10 and 40 pounds in 5-pound increments. A tough plastic lock holds the weights firmly in place during exercise.

A flat base adds stability when setting the weight down, while a black powder coating prevents corrosion and rust. With Kettle bell King’s attention to detail and workmanship, this model is a worthy option for competitive lifters or those looking to do more advanced exercises.

It continues up the food chain—and weight class—to include a sneering chimp, orangutan, and gorilla, with the mythical Bigfoot serving as the 90-pound kettle bell. Each head is cast out of chip-resistant iron and features a black powder coating that resists corrosion while creating a rough surface for a solid grip.

A weight that is too heavy could slip free from your grasp during a two-handed swing, hurtling through the air to damage property or injure a bystander. Protect your back by positioning yourself so the hips and legs absorb the force of the kettle bell.

rogue kettlebell cerakote
(Source: www.roguefitness.com)

A good foundation is key to ensuring you can handle the added weight of a kettle bell without slipping. A good set of athletic shoes will help create a solid base for lifting.

However, if you’re dealing with heavyweights, chalk can assist with grip, helping to minimize the chances that a kettle bell will slip from your grasp. If you’re still wondering what kettle bell you should purchase, look below for answers to some of the weightiest questions about these free weights.

For beginners, you should find a kettle bell that you can comfortably grip and lift while still receiving a decent amount of resistance. Given that many kettle bell exercises focus on strengthening your core, they are a very effective means of burning belly fat.

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Sources
1 www.gq.com - https://www.gq.com/story/inside-the-great-kettlebell-shortage
2 www.roguefitness.com - https://www.roguefitness.com/rogue-kettlebells
3 www.roguefitness.com - https://www.roguefitness.com/rogue-kettlebell-e-coat
4 www.bobvila.com - https://www.bobvila.com/articles/best-kettlebells/